Voltage drop, HELP!!

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project96

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Hey everyone, I'm driving a 96 Tahoe 5.7 and I've been having charging issues with it lately. For starters it has a brand new red top Optima battery and I just put in a brand new 100amp Bosch alternator.

The problem I'm having is that the voltage drops when I turn on the heat full blast and have the headlights on. If the headlights and heat are off it's fine charging @ 14 volts. If I hit the lights on it's okay, but as soon as the heat goes full blast it drops down to battery voltage and I start to hear a squealing form the belt.
I figured at first that okay I have a weak alternator, thought it's starting to slow down and seize that's why I hear the squealing of the belt spinning faster then the alternator. But I changed it out for a brand new Bosch today and still same problem so now I'm stumped.
Could it be a bad ground?
Any info would be greatly helpful and appreciated. I would like to figure this out before I start work again because juggling between heat and headlights is brutal in early morning traffic!
 

SunlitComet

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A full speed heater function draws only 20A. That should not be an issue. If it drops that much the culprit would probably blow a fuse. But since your belt sqeuls I would suggest the belt is stretched or your tensioner is defective. Ensure clean firm connections. Go to a local parts store and have them load test the battery and alternator seperate to eliminate a defective new battery as well. Only other thing is a different diameter pulley on the alt. but that is a longshot.
 
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project96

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I was just reading online about others that had the same problem, they say an old belt and tensioner could be the issue?
 

SunlitComet

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If you let your tensioner snap loose into to the free position with no belt then it is probably busted. Should cost less then $100 for a new complete tensioner and belt
 
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project96

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Alrighty thanks. Im going to buy a new belt and tensioner today hopefully it will solve the problem. I also hope they will take the alternator back i only used it for less then 5 minutes

---------- Post added at 05:08 PM ---------- Previous post was at 03:15 PM ----------

Yup it was the belt and tensioner. Problem solved. But they didnt return the alternator but oh well lesson learned. Thanks for the replies sunlitcomet!
 

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