2004 6.0 NV4500 Tahoe

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

OP
OP
Dantheman1540

Dantheman1540

Full Access Member
Joined
Feb 13, 2020
Posts
4,856
Reaction score
10,502
Location
Sugar Loaf Mountain
Alright bois rate my rear ;)

I want y’all to remember that I made this using only 4x4 square metal pieces 44” long. I have a ton of them but that’s all I have lol. I know it’s a tad lower on the driver side, not sure if frame rails are twisted, body lift on one side is missing a washer or two, or if something moved a bit during the weld process. I think I can fix it tho with a little bit of massaging of the brackets, I used the factory bumper brackets and modified them to have twice as many mounting points/material. I just haven’t drilled the extra holes and gotten bolts for it yet.
 

Attachments

  • 33EC4555-3DC6-4609-9B4E-329471891C29.jpeg
    33EC4555-3DC6-4609-9B4E-329471891C29.jpeg
    776.4 KB · Views: 8
  • 3E7C35CA-74F0-4E61-AC06-B4B18CF5E083.jpeg
    3E7C35CA-74F0-4E61-AC06-B4B18CF5E083.jpeg
    801.9 KB · Views: 8
  • AE6B9725-FDD0-4749-8E97-A1BEDD48D0AB.jpeg
    AE6B9725-FDD0-4749-8E97-A1BEDD48D0AB.jpeg
    531.1 KB · Views: 8
  • 71F286F6-1C29-4A7D-B874-0D7DE7FFB1D3.jpeg
    71F286F6-1C29-4A7D-B874-0D7DE7FFB1D3.jpeg
    345.6 KB · Views: 7
OP
OP
Dantheman1540

Dantheman1540

Full Access Member
Joined
Feb 13, 2020
Posts
4,856
Reaction score
10,502
Location
Sugar Loaf Mountain
I think it looks great. Much better than the stock one.
Thank you! It’s tough a hell, we tried massaging the driver side up with the forklift and it just picked the entire truck up. So several of us got in the bed and jumped while it was off the ground and still it didn’t budge.

I think I’m gonna do a minor rear fender trim to match the high clearance bumper better. Something like this.
 

Attachments

  • 10D9EBD4-7287-4953-91F1-D6DCE20592AB.jpeg
    10D9EBD4-7287-4953-91F1-D6DCE20592AB.jpeg
    801.7 KB · Views: 3

George B

¯\_(ツ)_/¯
Joined
Feb 5, 2020
Posts
7,769
Reaction score
18,599
Location
Oconomowoc, Wisconsin 53066
Thank you! It’s tough a hell, we tried massaging the driver side up with the forklift and it just picked the entire truck up. So several of us got in the bed and jumped while it was off the ground and still it didn’t budge.

I think I’m gonna do a minor rear fender trim to match the high clearance bumper better. Something like this.
Always tack things and mock them up first...
 
OP
OP
Dantheman1540

Dantheman1540

Full Access Member
Joined
Feb 13, 2020
Posts
4,856
Reaction score
10,502
Location
Sugar Loaf Mountain
Always tack things and mock them up first...

That was the plan but I ran out of gas at home, so I took it to class which I don’t actually attend regularly Amymore. We had about 4.5 hours to get the rest of the fitment right and weld it up, because I didn’t want to ride around without a bumper and get pulled over for it. Also I was supposed to be able to pull the truck in the shop, but a giant smoker was in the way so It was 100 feet from the door In the dark. Made fitment checks more difficult. Overall it was a fairly rushed project or it would have come out better, but I’m certain I can tweak it to fit better.
 

Forum statistics

Threads
132,321
Posts
1,865,948
Members
96,912
Latest member
Papaskip
Top