Denali Bumper Lightbar Install

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

01ssreda4

Full Access Member
Joined
Feb 28, 2014
Posts
1,124
Reaction score
487
I have some custom mounted LED fogs which I have another thread on (you can see them in the pictures). I like them so much i decided to add a lightbar but I didnt want it to be very noticeable. I selected the location of the lower grill and decided to do a non-welded installation so anyone at home with simple hand tools could copy.

Here's the grill area in question, the lower plastic piece between the tow hooks.

20151109_141737_zpsg5khzv58.jpg

Youll want to slide under the truck and remove the pushpins that hold it in.

20151109_143315_zpsjg3crzxu.jpg

Here it is on the ground

20151109_143326_zpsckmubr0i.jpg

Here is what we are gonna replace it with, a 26" curved bar. Notice they are almost identical in size.

20151109_143348_zps2qb0umsi.jpg

To install you will need some flat bar. I chose aluminum but steel would be ok also. You can buy this from Home depot for about $10 per piece. We will only need two small pieces.

20151109_145743_zpsbk1rx1kz.jpg

For simplicity sake I chose a bolt that holds the tow hook to attach our bracket too. No reason to reinvent the wheel when the bolt is very close to the location of the lightbar. We will need to drill a mounting hole.

20151109_150029_zps8hjksbiu.jpg

Based on location and angle the brackets need a 90 degree bend or so. Clamp it and just twist it with a pair of pliers.

20151109_150424_zpsxsqf8phe.jpg

Now they have final bends, cut to size, and a hole drill to mount the light to.

20151109_153145_zpsdwihh2wb.jpg

Here is an underside view:
20151109_163032_zpsbqjj4rsi.jpg

Reattach the stock bolts, your brackets, and your new lightbar

20151109_155513_zpsl2s0wr1k.jpg

20151109_155523_zpsyeffv12c.jpg

20151109_163814_zpsfj8ck4hi.jpg

20151109_203011_zpsquoyj2lg.jpg
 

OHSIXX

Supporting Member
Joined
Jul 15, 2011
Posts
3,764
Reaction score
226
Location
Milwaukee
Great idea....I was looking for a way to get some more light output for those trips up north.......have a link to the type of lightbar?
 
OP
OP
0

01ssreda4

Full Access Member
Joined
Feb 28, 2014
Posts
1,124
Reaction score
487
Search ebay for the length you want, say 26 curved led, and a million will pop up.
 

drivnovrdaedge

TYF Newbie
Joined
May 6, 2015
Posts
6
Reaction score
0
Very nice ... saw a 52" light bar for around $100. But this seems like more of a seamless install.
 

YukonXL04

The Riverboat
Supporting Member
Joined
Sep 3, 2013
Posts
2,489
Reaction score
175
Location
Arlington, TX
Looks great man. Now figure out how to put one on the rear that blends like that lol
 

osidesurfer365

Full Access Member
Joined
Sep 10, 2011
Posts
560
Reaction score
247
Location
San Diego
Very nice install write up. I mounted on behind my grille and welded the support bar to the A pillar in from of radiator
 
Top