Just finished a ton of work...ask me anything

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jyi786

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This past week, I did all this:

1. Drained and refilled both front and rear differentials and the transfer case.
2. Replaced the transmission fluid via "transfusion".
3. Changed all the spark plugs and wires.
4. Changed the brakes and bled the entire system.

I learned some valuable lessons along the way. This was also the most difficult job I've ever done, and not because I didn't know how to do it, but because of...other things.

1. While tightening the front diff fill plug, it got stripped. Gonna have to replace the plug next time I do it.

2. I forgot I disconnected the transmission cooler pipe and turned the truck on for 15 seconds. Spilled about 3/4 quart of transmission fluid into the engine bay.

3. Spark plugs were much easier than the horror stories I've read, especially about the two in the back (on the driver's and passenger's side). It only took me an hour, and that's because I was working very meticulously and it was my first time doing it. I can do it in 25 minutes now. I started with spark plug #8. Stuck a 5/8 spark plug remover tool on it, and then got my wrench on it with a 3/4 socket. Plenty of clearance to move around and get it out easily.

4. The brakes were a royal PITA. More accurately, the caliper brackets. The boots have to be changed with a pressing tool. I don't have one, so I had to resort to getting them off with a screwdriver, a rubber mallet, and elbow grease. Getting the new ones on required the rubber mallet, intense amount of striking precision, and a ridiculous amount of time.

5. Unfortunately, I stripped at least one of the brake bleeder valves, and will have to replace it next time I do the brakes for sure. I didn't tighten the driver rear bleeder valve enough, left the cap off accidentally, and drove it around like that. Only discovered it when I found brake fluid everywhere. No ill effects because I simply re-bled from that wheel and tightened it.

Not having a lift and having a rocky uneven driveway has led to the most pain I've experienced for a long while now. I need to invest in power/air compressor driven tools. :(
 
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Derick

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I need to do plugs and wires. They've been sitting on a shelf for a year. I tried getting my big stupid monkey hands in there and it just wasnt happening. Did you do it from the wheel or from above?
 
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jyi786

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I need to do plugs and wires. They've been sitting on a shelf for a year. I tried getting my big stupid monkey hands in there and it just wasnt happening. Did you do it from the wheel or from above?

From above.

I actually was going to do it from the wheel well. I got all the equipment ready to remove the wheel and the liner. But then I climbed on top of the engine and reached down, and discovered it was super easy to do from above, so the wheel and liner stayed on. I just did it all while laying on top of the engine block.

Later while doing the brakes, when I had the wheel off, I peered toward the spark plug area, and basically saw that by doing it through the wheel, even with the liner removed, it actually would have been more difficult. It's easier to work downward than to try working upward.
 

Derick

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My issue is that the damn 2500 sits so high. I have a step ladder whenever I need to do motor stuff but its not really stable when I need to reach far down.
 
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jyi786

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My issue is that the damn 2500 sits so high. I have a step ladder whenever I need to do motor stuff but its not really stable when I need to reach far down.

Right, same here. I tried doing it from a step ladder, that wasn't happening. You have to just lie on top of the engine block. The mistake I made was that I should have put down some type of blanket or matting before I did that, because I basically tore up my chest and rib cage area. :(
 

Derick

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Wonder if going at it from the bottom would be advantageous? There's a local rent a lift joint, and might be worth it to try from the bottom.....
 
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jyi786

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Wonder if going at it from the bottom would be advantageous? There's a local rent a lift joint, and might be worth it to try from the bottom.....

Definitely. If your hands are way too big to do it top side, you have no choice but to do it from the bottom. Make sure you remove the wheel well liner, otherwise you might as well be wasting your time.
 

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