Transmission fluid exchange...an anecdotal experience

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abrasumente

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So there's a 4l60e in my 07 burb. The transmission fluid was black as night, but the trans itself still shifted fine- it just ran a little hot. Since I'm planning on swapping an 80e into it when I have the money, I figure I'd run the risk of doing a fluid exchange for science. I did a lot of poking around online before doing this and found a ton of conflicting evidence as to whether or not it's worth it. I've had several vehicles with some variant of the 60e that have died various deaths, so I know how temperamental they are. I assume at almost 300k, the trans has been replaced at least once.

I didn't bother buying the cooler adapter. I cut into the top line of the radiator cooler with some tubing cutters- when I put it back together I used a short length of trans cooler hose and used three worm clamps on each end set at roughly 120* relative to each other to provide enough pressure to keep the line from blowing off. As far as the exchange itself, I ran a clear tube into a home depot bucket and commenced to run TEN GALLONS of Dex 6 through the trans until it ran (somewhat) red. Yes, I spent almost 300 bucks on transmission fluid.

Thoughts:

1) There was no sediment or chunks in the bottom of the bucket or the trans pan when I dropped it to change the filter. I did the filter change first. Had I seen chunks in the pan, I would've stopped immediately.
2) The trans runs about 10-15 degrees cooler now. On an 85 degree day, the trans would run about 205. Now with the same ambient temp it sits around 190-195.
3) If it wasn't for the tach, I wouldn't know it was shifting.
4) My mpg went up to 16, mix of city/hwy. It was sitting around 14 previously. I beat on the motor like it owes me rent money and run 93 octane from Shell or BP only.

Opinion:

IF THERE'S NO SIGN OF MAJOR INTERNAL GUTS IN THE BOTTOM OF THE PAN, the trans still shifts OK, but your fluid is black, I'd change it.
 

OR VietVet

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It sounds like it will be ok, at least for now. I have just one recommendation. I would swap out the worm gear clamps for band style clamps. Like the ones used for fuel injection lines. They clamp much better and spread the clamping force better. I would also use a flaring tool and flare the two tube ends just slightly, to allow for a bit better grip by the inside of the hose. Don't flare it like you are making a brake line, just a slight flare. I did that on a transmission line under my girl's 1990 K2500 truck. I was lazy and did not feel like running complete new metal line. It is dry dry dry at that connection.
 
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abrasumente

abrasumente

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The interwebs tell me a 60e won't withstand the amount of abuse I plan to send to the back wheels. The plan is to build the toasted 5.3 I pulled out, then boost it. That's my only reason.

My only personal experience with this combo was in a grand prix gxp with a transverse 5.3 LS4 mated to a 65e transaxle, it was on its way out when I traded it in and the only thing I did to it was give it the beans :burnout:
 

swathdiver

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The plan is to build the toasted 5.3 I pulled out, then boost it.
I reckon then that you're going north of 600 horsepower? Then yeah, the time between overhaul for a built 65 is pretty short the more horsepower runs through them.

I remember that our built 200R4s would last 25-30K miles with 500-600 ftlbs of torque going through them and half that with 700.
 

B-train

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So there's a 4l60e in my 07 burb. The transmission fluid was black as night, but the trans itself still shifted fine- it just ran a little hot. Since I'm planning on swapping an 80e into it when I have the money, I figure I'd run the risk of doing a fluid exchange for science. I did a lot of poking around online before doing this and found a ton of conflicting evidence as to whether or not it's worth it. I've had several vehicles with some variant of the 60e that have died various deaths, so I know how temperamental they are. I assume at almost 300k, the trans has been replaced at least once.

I didn't bother buying the cooler adapter. I cut into the top line of the radiator cooler with some tubing cutters- when I put it back together I used a short length of trans cooler hose and used three worm clamps on each end set at roughly 120* relative to each other to provide enough pressure to keep the line from blowing off. As far as the exchange itself, I ran a clear tube into a home depot bucket and commenced to run TEN GALLONS of Dex 6 through the trans until it ran (somewhat) red. Yes, I spent almost 300 bucks on transmission fluid.

Thoughts:

1) There was no sediment or chunks in the bottom of the bucket or the trans pan when I dropped it to change the filter. I did the filter change first. Had I seen chunks in the pan, I would've stopped immediately.
2) The trans runs about 10-15 degrees cooler now. On an 85 degree day, the trans would run about 205. Now with the same ambient temp it sits around 190-195.
3) If it wasn't for the tach, I wouldn't know it was shifting.
4) My mpg went up to 16, mix of city/hwy. It was sitting around 14 previously. I beat on the motor like it owes me rent money and run 93 octane from Shell or BP only.

Opinion:

IF THERE'S NO SIGN OF MAJOR INTERNAL GUTS IN THE BOTTOM OF THE PAN, the trans still shifts OK, but your fluid is black, I'd change it.
Sweet ass experiment! I love it and thank you for the honest feedback. How did you exchange the fluid with the cut hoses? Info on those deets would be interesting as well.
 

NickTransmissions

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The interwebs tell me a 60e won't withstand the amount of abuse I plan to send to the back wheels. The plan is to build the toasted 5.3 I pulled out, then boost it. That's my only reason.

My only personal experience with this combo was in a grand prix gxp with a transverse 5.3 LS4 mated to a 65e transaxle, it was on its way out when I traded it in and the only thing I did to it was give it the beans :burnout:
How much power will you be making? Asking as ive built 4L60e that live behind 650+ hp boosted/blown applications.

Here's one example build (next week's project). The video(s) should be on my channel by end of next weekend)IMG_7425.jpeg

60 vs 80: The 80 will require a segment swap, rear cross member relocation, driveline cut and re-balance (and maybe other things). They also consume about 15% or so more horsepower compared to a 60 and weight more.

That said, the 80s can be bullet proof with minimal mods up to 600 horse (especially 1997-2000 units). Beyond 750, you'll want a super drum, billet input shaft, case saver, etc...
 
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abrasumente

abrasumente

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@j91z28d1 I still have the first gallon I changed out actually. I'll get Blackstone to send me a kit. Good lookin out on that.

@NickTransmissions I'm looking for around 600 at the crank. I don't have the wallet to take it any further than that, especially with wanting it dead reliable. Again, I was under the impression that the 60e is fabricated from toilet paper and Double Bubble but if it can be built to withstand that amount of power, it would for sure save me a lot of headache and fab work.

@B-train I hooked a 5' length of 3/8 clear tubing to the top line coming out of the radiator after I cut it. Secured with a few worm clamps and ran the tube into a bucket. I had my wife operate the ignition and let the transmission pump til I started seeing bubbles in the clear tubing, I'd have her shut it off at that point and pour roughly the same amount of new fluid back into the dipstick tube. Each time it pumped out roughly four quarts before I started seeing air. I think I ran seven gallons through it before I started seeing the fluid change color. It was NASTAY.
 

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