So the final verdict is in....
Turns out the dealer didn't know what was wrong. They reached out to GM and they told them they have seen similar failures before and it was GM that told them the core would be blocked. So once they got the part in, my sister dropped off the truck this past Monday and picked it up today. They say the tech was able to confirm that there were blocked passages in the core. The truck HVAC is running as good as new now.
My only guess is that the new design has separate airways through the core so that if one side was blocked, it didn't warm up. While her car was at this dealer, they got another one in with the same problem.
I hope they identified the manufacturing issue with the supplier and the replacement part she got is actually a good part. I hope not too many other owners have to go through the same thing!
Turns out the dealer didn't know what was wrong. They reached out to GM and they told them they have seen similar failures before and it was GM that told them the core would be blocked. So once they got the part in, my sister dropped off the truck this past Monday and picked it up today. They say the tech was able to confirm that there were blocked passages in the core. The truck HVAC is running as good as new now.
My only guess is that the new design has separate airways through the core so that if one side was blocked, it didn't warm up. While her car was at this dealer, they got another one in with the same problem.
I hope they identified the manufacturing issue with the supplier and the replacement part she got is actually a good part. I hope not too many other owners have to go through the same thing!