...the sender you used with the new pump was that the airtex?just figured get a good unit that's been tested.thanks for your input I appreciate it very much!
It was a custom job- I was installing a fuel tank from an older blazer into my S10. The S10's tank is in front of the axle on the driver's side, the Blazer's tank is centered behind the axle. I ordered the cheapest module I could find on eBay because I just needed the plastic assembly to slip the Racetronix Walbro pump into. If the level sender was crappy, I would swap my stock one over to it. The sender was crappy as expected, but only because the float arm had side-to-side slack in it. If the arm were to move outward, such as when turning, the "fingers" would lose contact with the sensor, which would make the gauge peg to full or empty. I pressed the collar on the arm a little tighter so that the arm could only move up and down with no lateral slack. I tested the arm from all the way down to all the way up and the resistance changed in the same scale as my stock one, so I slipped the Walbro in and installed it and never had a problem with gauge readings or anything. The module came with a new pressure sensor, but it was some no-name brand, so I swapped on my OEM one. Since I had the battery relocated to under the bed, I used a relay to power the pump off the battery and used the original pump power wires to trigger the relay. This eliminates the under-sized OEM pump wiring to ensure that the pump got it's full power. Starving the pump for power makes it pull more amperage, which is why GM updated that wire connector on top of the fuel module. It was inadequate for the amount of current and would burn up and kill the pump or cause a voltage drop (in addition to the drop from the undersized wire), which would eventually kill the pump. The updated connector is good, but the wiring still sucks. The ground for the fuel pump being 6' feet away is ridiculous as well. You want the ground to be as short as possible. Run it to the frame as reasonably close to the pump module as possible.