Great thread. I've experienced, or still live with, many of the issues listed. Here's some more from my 96
OEM Radiator failure from the metal flanges on the plastic end tank/coolers
Orange coolant gunk issues (worsened by low coolant level / leaking rad.)
Front wheel ABS sensor failure, causing degraded brake response during emergency braking, and eventually causing ABS to go off for no reason at all.
Dealer didn't find ABS issue for years. It was still under factory warranty when I first noticed it. Was fixed by replacing the driver front wheel ABS sensor.
I've been sending my mechanically inclined Dad pics of some of the work I've done over the last couple years so i have a bit of a record.
Pic of gunk from manifold leak above passenger side of water pump. Still not fixed.
Rusty radiator flange on plastic end tank warmer/cooler, drivers side/engine oil
Orange coolant (Dexkill?) gunk on, likely original, thermostat
Old and new coolant temp and gauge temp sensors and thermostat showing coolant residue
Here's a pic of the replacement rad and new fan clutch, just because