Bart Hinder
Member
Just do it. You're not going to break anything. The 2500s are total tanks and completely overbuilt.
I would say just make sure you leave it in third gear, which is a 1:1 ratio, to minimize stress on the transmission. That's most likely the reason for the lower towing rating. Just lock out 4th, overdrive.
ETA: Instead of re-gearing in the future, if it was me, I'd look into upgrading the transmission to the Allison. You'd need to lift the body an inch or an inch and a half to clear the bell housing, but that would be a substantial upgrade. Should be pretty easy to find a junkyard transmission, there were hundreds of thousands of 2000-2006 HD pickup trucks built with the 8.1 and the Allison. But the SUVs didn't get the Allison, they got the 4L80/85.
Advantages of the Allison are an extra gear (it's a five speed), better ratios in lower gears to get you going with heavier loads, and grade braking.
Thanks for the great advice and confidence booster.