2002 Yukon, 140k miles, Fixing up over time

[tgui]

I would have to agree. I can't wait to have my own garage.

When wifey and I were house hunting my sole requirement was a large 2 car garage!

 

[aaron1977]

That will be mine too!

 

[tgui]

Xfer case rebuilt, freshened up with new bearings and modded to a 32 spline input shaft.

It took me a couple days to get the old trans out. East coast salt.

Dowels are supposed to be in the engine block, not on trans. That much corrosion took place.

 

[aaron1977]

 

[tgui]

Gotta do some rust cleanup, plumb the new trans cooler, repin the harness, install trans, flash new ECU code, then done?

 

[tgui]

Trans in. Testing on jack stands. So far so good, but that might change when I hit the road.

3rd rebuild of this stupid shift bracket. It works now.

ECU Rewire.

Spliced in VSS for 4l80e. Needed for segment swap.

Testing.

 

[tgui]

Gear selector isn't working with D. I have a cable issue. Selecting manually works with everything.

Final steps. Then the new rear differential!

Manually shifted this.

 

[tgui]

Trans didn't work properly. I had to pull it again. 2nd time is waaaaay easier.

I used the wrong year OD planet which stopped the OD roller from locking.

I hope the next round of testing goes better!

 

[tgui]

Things are progressing. Wheels move!

Now I have an electrical issue. The xfer vss isn't working, so no speedo, no shifting.

 

[tgui]

More lights than my Xmas tree! She's pissed off....