Some big decisions regarding this truck have been officially made and there’s no turning back now………
Basically I’m pulling all the 4x4 bits out of my RCSB and plan to swap them into the Tahoe.
To start with, I’m pulling the 4.10 gears and E locker out of the hummer H2 rear axle and plan to regear my AXN 9.5 from 3.42s to 4.10 and ditch the G80 finally. The G80 is really pissing me off lately. During this rear axle regear I’ll have to pull the axle to send to my axle guy and I refuse to reinstall my broken/rewelded helwig endlinks. I also think the rear UCAs are toast, I remember seeing rust dust around the bushing sleeve and I think it’s the source of a minor squeak I’ve been hearing. Hopefully during disassembly I won’t notice anything else that needs replacing but I do also plan to paint the barrels and hats of the rear rotors so they don’t look so gross rusted.
Once the truck is working well with the 4.10s, electronic locker, and refreshed suspension. I’ll order a slew of replacement parts for the 4x4 swap. The 4x4 NV4500 I have is low mile (25kish) and always shifted much better than the Tahoe trans so that’s easy. I will clean up the Centerforce single disk sporty clutch that was in my RCSB for 1k miles and plan to use that. Along with the metal Atomic Fab clutch pedal bracket. The transfer case also o my has about 25k on it so beside fresh fluids it should be ready to slap in. I’ll need to shorten the rear driveshaft but I believe the RCSB front will fit. If it does it will still be refreshed. Along with the Tcase and trans the front diff is low mile and is 4.10 so besides whatever is needed to install it, it will stay the same. Slap in some decent quality CV axles into the already 4x4 front wheel bearings I installed years ago and the swap should be simple. That is until I have to redo the entire exhaust. This time it’s going to a damn shop, dual cutouts after the collectors and whatever quiet shit they can fit after that.
I don’t want the truck to look any different from the outside although the next set of tires will likely be an AT.