So let's start with me having rear end vibarations. I kept trying to tweak the angles to eliminate the rear but nothing seemed to work. That's when I built a rear dual cardan joint after 4 shops said that angle will never cancel out. Got a rear shaft built and installed. Set rear end 1.5 degree down of driveshaft angle. I'm sure I could turn it up some more but I'm getting nothing on the rear now.
When driving it I had a nasty front vibration which should be eliminated from the dual cardan shaft from FTS. So I checked out what was going on and found a huge amount of slop in the joint. See video below. I'm scratching my head now cause I just had it rebuilt 1500 miles ago then it dawned on me that the shop cut the front down a 1/4". I decided to pull the shaft out for inspection and part of it came out while part was stuck in the transfer case. This is a major issue because it's a male shaft to female transfer case. The shaft I pulled out is a female to male stud. WTF! So I had to use a slide hammer to get the stud out. Come to find out after inspection there is a threaded hole that uses a large washer and bolt to hold the female cardan joint to a male stud for transfer case. Either the bolt fell out or the shop left it out. The 1/4" they cut down was shaking all over the male stud since it wasn't engaged deep enough. Pulled everything out and got a bolt to make it right again. Used thread locker, lock washer, and high torque setting on the grade 8 parts.
Put it all back in the truck and drove it to 100 mph stomping the shit out of it to make sure it wasn't going to vibrate. All clean with the exception of some minor rotational mass from front shaft which I believe is the weight of the dual cardan. Since I found this issue I called the shop who cut the shaft down without my approval and there covering a new spline male end for shaft. Mine is a two piece and I'm getting a one piece so this will never happen again to the front end. I'm really hoping I'm down with this lift and issues. I have $1500 in driveshaft work now. Anyone who wants to lift big and do it right pull your shafts and take them to the shop yourself to avoid some labor costs. Now on to pictures explaining everything.
Video
http://s211.photobucket.com/user/ba...2-468B-B3AB-77F451BC5A13_zps6ovixcai.mp4.html
Original one piece from GM
FTS shaft appears to be one piece end but really two piece.
Joint that is supposed to be one piece not missing bolt.