I just painted my Esky end caps this weekend. Thx to Young28 for the Esky rack.
Going from metallic orange to metallic blue, I had no issues as you will see from the pics.
1. Wiped down the end caps with denatured alcohol first so as to not sand in any dirt or grease.
2. Sanded the end caps with 220 grit to scuff up and even out any high/low spots.
3. Washed the end caps with soap and water and let dry.
4. Wiped down with denatured alcohol again.
5. I taped the edges that will clip into the chrome rack so that they stayed clean.
6. Spray on 4-5 coats of grey high build sandable primer in approximately 5-10 minute intervals until an even and level coverage was obtained.
7. Wet sanded with 600 grit lightly to scuff up the primer. Not too ******* the rounded edge on top. I chose to wet sand at this stage so that I could just go ahead and wash all the end caps with soap and water again to get rid of any impurities in preparation for top coat.
8. Wiped down the end caps with denatured alcohol.
9. Sprayed 4-5 light coats in 10 minute intervals or until all areas had an even coverage over the primer. With the darker metallic colors, the recommendation is to go with light coats so that the paint does not appear too dark. The base coat will appear dull and not much metallic properties if you have that type of paint. The Gloss Clear Coat is what brings it all together.
10. I waited 30 minutes for the base coat to dry and repeated the process with the Gloss Clear Coat.
11. Sprayed 4-5 wet coats of the Gloss Clear Coat going back and forth over the top coat to give it that high gloss shine. You will notice when you spray the Gloss Clear Coat over the OEM base coat, that the immediate result will appear a bit milky. This is normal. Let that coat dry and you will see the gloss and metallic come through.
You can see from the picture the result was achieved for a couple of hours work and less than $50.
Here is my materials list:
I used automoticetouchup.com for my exact OEM color from the paint code in my glove box.
One spray can of base coat OEM paint is $19.95.
One spray can of Gloss clear coat is $7.95.
One spray can of Easy sanding automotive primer is $7.95.
I chose to buy all from them and see how it went. Very happy with the results. I ended up using almost the entire cans of the base coat, sandable primer and clear coat. I am acutally ordering more of the OEM base coat for some other color matching projects. They ship via UPS Ground from Louisiana and comes within one week.
IMO, this is a small project you can easily accomplish yourself. If you have a painter friend who can hook you up, that is an option too.
Hope that helps you out. Get em painted and let's see the results.