this is what I was talking about, it might need to be reamed, might have to bite the bullet and just exchange it and be done with it.
^^^ This. Clearly the parts are not up to standards. Don't be satisfied with sub-par parts for such a critical function.
Swap the calipers and pull the bleeders out of the replacements at the store (take a few wrenches), and verify that they're in good shape.