First of all, I really appreciate you help me think this through. Thanks a ton. This site is so helpful.
This site IS a great resource for help, info and just plain BSing about all subject matter with cronies of all walks. I'm happy to continue trying to fulfill my obligation to give as much as I've received here and elsewhere.
If I pull the cap and rotor, is that enough for me to be able to check for shaft play? And drive gear wear? Or would the whole distributor have to come out? Not entirely familiar with this part, I've not worked on one before. But pulling cap and rotor I can definitely handle.
It would be a simple and preliminary check, yes. Pop off the cap and inspect the terminals and the tip of the rotor for corrosion (although I'm certain this isn't your root problem). See if the rotor has any lateral play in it. You can kinda check the drive gear for wear without pulling the dizzy if you knew what you were feeling for. You should be able to twist the rotor a few degrees in one direction and it should rise up a little and snap back to it's original position if you let go. This is due to the drive gears being helical and it rides up the teeth when you twist it backward. It's difficult to explain as it's something you really have to develop a feel for with experience. But, the movement should feel fluid, smooth and "guided" with not a lot of slack. Again, I don't think ignition timing is your problem, it's just another simple factor to rule out. If anything with the cap and rotor does look sketchy, they're cheap and easy enough to replace. I highly recommend ACDelco or Borg Warner parts for ignition components on these engines. Avoid the parts store's house brands, especially Autozone's.
Absolutely, yes, lugging it is. Deeper, more muffled sound. When I hear that, in the scenario you describe it's only a second before the bucking starts. Now, in the hill situation, there will be no pushing through it (no speeding up past it) until gear drop / rev increase. But in other, non-hill situations (just regular resistance from things like wind), as I open throttle it will continue to buck but I will make headway with my speed eventually, just pretty slowly is all, until my revs are closer to 1800-2000.
Ah. Now we're on a trail. Definitely sounds like the ECM is confused about how the fueling and/or timing curves should be adjusted. This is likely due to it receiving misinformation of some sort. This is where being able to see a live data stream would really help. You could see what the MAF and MAP is reporting up until and during the bucking. Another free test: Unplug the MAF and test drive in a situtation where it would normally act up. Oh- you HAVE made sure your intake ducting and all is tight, right? I know that bonnet can easily be on top of the lip on the throttle body rather than hooked underneath it. Any idea what your fuel mileage is or if you've noticed a drop since these issues began?
Rev increase immediately, no bucking. I believe this is the TCC lockup test, eh?
Yes. I was curious if the bucking stops immediately when the TCC unlocks and the RPM jumps up that few hundred- still trying to isolate the problem to the engine or trans.
I don't have access to a scan tool, but I'm not opposed to purchasing (even if expensive) as I plan to keep this truck for as long as it's rolling. Is there a recommended brand/model?
A Tech2 is the ultimate for a GM vehicle. If you want one that you can use on other vehicles, you can get a lesser-capable "universal" model that can still be very powerful in helping you diagnose things. There are devices you plug into your ALDL port and they sync wirelessly to your phone and an app reads and displays the info. These seem to be the cheapest option and I believe most would give you the live data you could really use to narrow down the cause of your issue. I've never really researched them, but any amount of Googling would get you started. I have a $200+ scan tool that does almost everything a one-way tool can do, including ABS, SRS, transmission info, etc. I wish I had known about the Tech2 (or the "clones") being just ~$100 more before I bought it. But it's still good to have for the non-GM vehicles I work on.
I did pull a reasonably heavy trailer recently (rented...), Chicago to St. Louis and back, and it was painful. Bucking more pronounced.
The more pronounced bucking under increased load coincides with where we're headed thus far. Bringing up another rudimentary check- have you checked your trans fluid lately?