We are back from our camping trip, came home yesterday. Overall, the truck did pretty well. Better than I had expected. The first part of the trip is mountainous and has a couple of decent hill climbs. The engine never got hotter than around 235* and the transmission stayed around 200* with an outside ambient temperature in the upper 70's and low 80's. The second part of the drive was another 50 miles of which is mostly grades with one grade being 6% for 9 miles or more. I ended up having to pull over approximately 2 to 3 miles into the 9 mile climb because the temperature reached right round 240* and I didn't want it going any higher than that. At this point, I let the engine cool all the way down to normal operating temperature before I resumed my travels and wasn't able to pull the hill at more than 20MPH. After this, the engine never moved from normal operating temperature the rest of 30+ mile drive, including up the rest of 9 mile hill.
On the way back, most of it is down hill except for one major grade which I have driven this setup up before however, this time it was warmer outside and I had my side by side in my toy hauler. This particular grade is also 6% and is approximately 6 miles. I turned the heat on full blast and rolled the windows down (which my three girls and wife absolutely hated) and the engine never got warmer than 235*. All of this was after I replaced the water pump, both bolts, the tension pulley and flushed the entire cooling system with about 8 gallons of distilled water. I did notice that the upper radiator hose was quite hard and holding pressure without a problem.
Let me ask this now. I have always been told to never turn off a vehicle that is warmer than normal operating temperature. Unfortunately, I made this mistake last year in November and I am pretty sure that added to by Duramax "blowing up". Is it OK to let the vehicle cool down and then shut it off once it gets back to normal operating temperature or should I let it run for another few minutes before shutting it off? Also, I have noticed that if the engine is at normal operating temperature and I shut it off, if I turn the key a few moments later, the temperature gauge shows that the coolant temperature has actually gone up. Is this normal in this truck or is this a sign that the radiator needs to be replaced or that there is another underlying problem?
I don't believe there is a head gasket problem or anything else because, as I have stated, I am not losing coolant. Period! I have never lost coolant except one day when the outside temperature was 115* and I let the truck idle with the air conditioning off and the temperature climbed up to 235*, but this was also before I replaced the coolant surge tank, the surge tank cap, and the upper and lower radiator hoses.
Lastly, I finally received an e-mail back from GM but they just requested additional information such as my phone number and the dealer involved (which there really hasn't been one involved except the one that did the transmission flush) so I will be replying to them today.
Thank you!