I just smogged my Tahoe here in CA with a 91 BlackBear tune...passed just fine. Well within limits. I'd say cats could be heading south, too high comb temp (clogged fuel filter?), maybe seafoam it...
Thanks Physh. Good to hear. I didn't want to believe that the tune had anything to do with it, but only 2 things changed from last year's test to this year's test, 1) the tune and 2) Colorado started testing for NOX in the emissions. It is possible that the truck has been putting out high NOX scores for years and years and I never would have known since they weren't looking for it.
Damn man, sorry to hear this. Wish I could help out. Hope you get it resolved quick
Thanks bro. This is kind of a nightmare, but hopefully I'll get it ironed out this weekend.
For now I'm focusing on the EGR valve (if my truck has one) and the MAF sensor. I've read other posts about people looking for the EGR valve and discovering that their Tahoe/Yukon doesn't have one, so thats a little disconcerting...but I'm pretty sure that it's just the flex-fuel trucks that don't have an EGR system. Mine is a regular gasser. Hopefully I'll get lucky and find the valve, clean the snot out of it and it will pass. Plugged or non-functioning EGR valves are the most common culprit of high NOX scores from what I've been reading.
Should have done more research yesterday before coming on here and worrying everyone about their tunes, but I was a little panicked at the prospect of having to buy the truck back! I still am, but at least I have a couple of other things to focus on now.