I tested the Vacuum assist unit this morning and it is working as it should.
It really bothers me about the 40mm bore size of the old MC. I was expecting to see a really small piston. This really makes me wonder if perhaps the Z71 used a larger MC then the standard one. If this is the case I doubt the NBS MC will ever work correctly.
As far as the 4w ABS unit is concerned it is not giving any ABS error lights on the instrument panel and I did verify the unit was active by jacking all 4 wheels of the ground, placing the trans in drive and activating the brakes.
Later today I am going to hook up the GM Tech 2 tool to the Tahoe cycle and diagnose the ABS unit . Maybe there is some air in the unit but I would think that would give me a mushy pedal instead of one that is hard but has limited braking.
If I get no where with that I am going to re-bleed the system and drive it for a week or so to allow the new front pads to wear in before trying some agressive braking.
Other then that if all else fails I plan on putting the old MC back in place and looking at a Hydroboost setup down the road which from my estimates will cost me about $400. for all new or rebuilt parts.