Billet Grille: Make a Overlay into an Insert
New Years Eve and i had about 3 hours before the sunset. hmm.
So the billet grille looks a lot better than the honeycomb to me, but after a few 12 packs of beer, i started getting frustrated with how flush it was with the front end and i could see the old honeycomb through the bars in certain light. I wanted it more set inside and show the chrome surround. You can tell by this pic.
But i knew i had to get pretty creative to make this happen. Whats the worst that can happen? ruin the whole front clip? haha
To remove the honeycomb, you dont have to cut the whole thing out. Just use a grinder and grind every one of those silver nubs off and the whole honeycomb piece will just push out
Also, the overlay is actually too wide to squeeze deep into the shell. So i took a piece of chalk and drew how much i wanted to cut off all the little bars to fit in nice and snug. I actually did this a couple times until i got it to fit just right.
Almost there. But how the heck am i going to hold it in place? I had a roll of this heavy duty metal strap. Measured two pieces and then straightened them with a dead blow hammer.
Painted them black so you dont see them through the billet bars
I used the brackets that came with the grille, along with this metal strapping and then ran nuts and bolts on the top and bottom of the grille to hold it all nice and tight. Looks like crap from the back. But this is how i did it
Wa-Laa! Now we have an insert and it sits in there nice and deep. The chrome lip is more pronounced and no more honeycomb is visible through the bars.