Rocket Man's 2008 Bagged CC Silverado Build AKA "THE MACHINE"

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Rocket Man

Rocket Man

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Man I hate doing things twice. I was pulling into my driveway and looked over at the CC and saw the RGB strip that runs across the top of the grill was hanging. I used a heat gun when I applied it and it was 3M tape on it but I must admit I had just painted the grill when I installed it. So I removed the strip, hit that area with 80 grit sandpaper and alcohol and then applied RTV. I masked it, ran a bead and tooled it flat, installed the strip and pulled the tape. It came out pretty clean looking even though it can't be seen once the grill is installed. I know it's there so it needs to look good.

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iamdub

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Just a thought on those brakes:

When I converted to discs on the rear of my S10, I kept reading about having to space out the abutment brackets. I never saw what anyone was talking about and mine seemed to go together just fine. A few years later, I had everything apart to install braided flex lines and then I saw what they were talking about. When added to a drum brake axle, the disc setup was off center to the rotor. It was located more outboard so it wore the inside pad much faster than the outside. Anyway, I bought a pack of quality Grade 8 washers that were consistent in thickness, and spaced the abutment bracket so that it was centered over the rotor.

I can't find the pic showing the head-on shot of the before and after, but a few millimeters made a huge difference. It was enough that you could tell in a cellphone pic. The amount of correction needed was more than the thickness of one washer but less than two, so I used a flap disc on a grinder to shave the bosses down a hair to fine-tune the adjustment until the bracket was as perfectly centered as best as my eyes and precision metric ruler could tell:

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Rocket Man

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Just a thought on those brakes:

When I converted to discs on the rear of my S10, I kept reading about having to space out the abutment brackets. I never saw what anyone was talking about and mine seemed to go together just fine. A few years later, I had everything apart to install braided flex lines and then I saw what they were talking about. When added to a drum brake axle, the disc setup was off center to the rotor. It was located more outboard so it wore the inside pad much faster than the outside. Anyway, I bought a pack of quality Grade 8 washers that were consistent in thickness, and spaced the abutment bracket so that it was centered over the rotor.

I can't find the pic showing the head-on shot of the before and after, but a few millimeters made a huge difference. It was enough that you could tell in a cellphone pic. The amount of correction needed was more than the thickness of one washer but less than two, so I used a flap disc on a grinder to shave the bosses down a hair to fine-tune the adjustment until the bracket was as perfectly centered as best as my eyes and precision metric ruler could tell:

View attachment 196487
I thought about doing something like that but I was thinking that since the caliper floats on the pins, doesn't it automatically apply equal pressure on both pads? My passenger side looked to be off about the same as the driver side, but in the opposite direction. One needs to be spaced out less than 1/16" , the other needs to go in the same. At least that's where they sat when I first installed them. So on the driver side, I'd need to grind a bit off the bracket and then add a thin washer on the passenger side. I have disc brake shims from my Harley builds but those setups are different and the calipers don't float. I'll take a look at it after some miles. I only had time to drive around the block a few times that night , and it's been raining ever since. I don't want to drive it in the rain since I just detailed the whole truck. Tomorrow it will be nice so I'll have more time.
 

iamdub

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I thought about doing something like that but I was thinking that since the caliper floats on the pins, doesn't it automatically apply equal pressure on both pads? My passenger side looked to be off about the same as the driver side, but in the opposite direction. One needs to be spaced out less than 1/16" , the other needs to go in the same. At least that's where they sat when I first installed them. So on the driver side, I'd need to grind a bit off the bracket and then add a thin washer on the passenger side. I have disc brake shims from my Harley builds but those setups are different and the calipers don't float. I'll take a look at it after some miles. I only had time to drive around the block a few times that night , and it's been raining ever since. I don't want to drive it in the rain since I just detailed the whole truck. Tomorrow it will be nice so I'll have more time.

Correct. The piston (inboard) side pushes the pad against the rotor which makes it pry the caliper away, pulling the outboard side against it's side of the rotor. That's why the pads on floating calipers wear unevenly if the slides aren't well-lubed. There is always a bit of drag, though. If the caliper is off-center, then the inboard pad will contact "too soon", causing a hair more drag at almost all times. That 1/16" isn't even worth worrying with unless your inboard pad is "at rest" less than 1/16" away from the rotor, and I doubt that's the case. Fudge it. Maybe it was just cuz it was all fresh.
 
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Rocket Man

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Took it for a long drive today and everything is still working; no warning lights and TC actually kicked in when I went around a corner and the road was wet. Brakes seem to work real good, better that ever since ABS is working. It used to activate the right rear brake once in awhile since it thought it was spinning faster than the left and that weird sensation is gone. I removed the rear access cover under the bed and started the process of crinkle painting it and installing it better. It was sitting too high and it made it interfere with the tailgate because that pushed it back and there isn't room for that. I plan on sliding it between the bumper cap and the body instead of sitting on top of it. That should allow me to lower it to just under the corrugated bed part and hopefully the tailgate won't hit it. I think the paint people might have lost the original because in the build pics it looked different and fit better. The tailgate didn't even open when I bought the truck without lifting it up on one side because the HD bumper cover was too tall. Anyway, the damn crinkle paint is being a pain. Usually it sets up in a few hours and if it's uneven I just hit the bad spots with a bit more paint. I've done that twice now and one side is taking forever to crinkle right. I'll wait a few more hours and then I'm gonna install it. It should be fine.

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So, they just take the bedsides off and shorten the inside and rehang the bedsides... that about right?


And obviously tub it...
 
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Rocket Man

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So, they just take the bedsides off and shorten the inside and rehang the bedsides... that about right?


And obviously tub it...
It looks like they cut the entire bed at the top edge, shortened the sides and rehung it if that's what you mean. They did a pretty good job. IMG_8176.JPG
 
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Rocket Man

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I had to trim the bumper top at the outside edges in order to let it slide down but it worked. Barely. I had to tap it down with a deadblow. When I take it out again I'll have to pop off the bumper pads but that's OK. The thing's kind of hard to get in; I have to bow the center way out so the gas filler part clears the top of the bed while getting the sides and bottom to slip in. The top edge was about 1/2" higher before and was held out by the top metal, and it had 1/4" hex head screws so it made it even worse. You had to slam the tailgate to close it, and it was hard as hell to pull up on the handle to release it.

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