Yes, sorry gentleman. Had to hit the sack early last night and was up early this morning on an 8 hour road trip. This is my first time back on the computer. It is indeed a 4L60E.
Thanks for hopping in trying to help.
Did you take your Tahoe on this road trip? If so, any change to the symptoms? Any new issues pop up since you last posted?
Read through the thread and many are pointing to the TCC, which is certainly within the realm of possibility...First thing I'd do (and many others have already mentioned, so won't be news to you) is stick a bi-directional scan tool on the vehicle, scan for DTCs (particularly anything related to the transmission) and drive it on surface streets and the freeway...Have all live transmission, torque converter and engine data streams displayed...Make sure your TPS, MAF cam, crank position and other sensor readings are consistent with both reference ranges and/or reality (i.e. your TPS pct should be consistent with throttle input at any given time) - If the TPS is reading too strong, PCM may be unlocking the TCC when it shouldn't be doing so, for example. Also make sure no issues w/break light switch, etc as if the breaks are tapped, TCC unlocks.
Assuming nothing is amiss with your engine management system (no DTCs for anything, etc), ABS electrical circuits/sensors, next look at
ISS data (if you have an input speed sensor - they started appearing in 4L60Es for the late 2006 model year in some vehicles and proliferated across all 4L60Es throughout 2007/2008) and
TCC slip speed - should not be more than 5mph or so when cruising steadily in lock up...If it is, then TCC is slipping...Let's assume that is the case, scan tool shows major TCC RPM slip - what's next? Have to find out why...
Lead suspects are as follows:
- Worn/failing/damaged TCC (converter going bad)
- Worn/failing/damaged TCC lock up solenoid (was wiring harness and TCC solenoid assembly replaced during the last overhaul?)
- Failing TCC PWM Solenoid (not likely, you'd be in limp if this failed electrically, but can fail mechanically and not throw codes or result in limp mode)
- Worn TCC regulator valve (P1870 or P0894 DTCs) in the valve body - Was this valve updated during the overhaul? Do you have VVT/ACM - if so, PWM cannot be mechanically deleted
- Worn TCC Control valve in the pump - Perhaps install the Sonnax 4L60E drop-in HP TCC Control valve as a precautionary measure (note - if you have an ISS this won't be possible without taking the trans out, removing the pump then removing the input speed sensor)
- Worn pump stator bushings (possible; more likely if the bushings were not replaced during overhaul)
- Worn 3-4 clutch pack
- Leaking 3rd accumulator check ball capsule (not likely but if it's leaking, will degrade the 3-4 apply circuit, creating a domino effect that ultimately leads to 'out of schedule' TCC unlock
- Worn pump (excessive clearance between rotor/slide and deck) - was the pump remanufactured during overhaul?
- External wiring harness wear/short-to-grounds/etc (unlikely but possible)
- PCM failure (rare)
Once you confirm on the scan tool that you have TCC slippage, then the next step is to drop the pan, pull the VB assembly and internal transmission harness/TCC lock up solenoid, test both for defects. While I have not personally seen or heard a weak AFL circuit causing only TCC symptoms like those you're experiencing, it's possible...If the AFL valve is worn, then available hydraulic apply pressure available to all the solenoids is less - this can be compensated for with the installation of a corrective shift kit or replacement drop-in AFL valve (Sonnax also makes an oversized one but it requires special reamers and fixtures for installation). The TCC regulator valve can simply be fixed with an updated Fitzall valve unless you have VVT/AFM.
If the causes are inside the case, trans has to come out for overhaul.
My initial .02c
Let me know if you have done any or all of the above or if you have any additional questions and I'll respond as soon as I can.