@swathdiver - yes - but also a failing BCM - the batteries are brand new and now so is the alternator. When the old battery was in the symptoms were more prevalent but they were still there with the new batteries. This was not the issue this time.
The tech2 would be nice, but considering the cost, along with the hassle of trying to find the files to download for BCM programming, I still most likely would have ended up at the dealer for programming. The way I look at this I got a new alternator and some experience that most likely still would have happened if I had a tech2. $20 scan tool from Walmart works great for pulling codes for now.
The service manager initially didn’t want to replace the BCM because after a flash he said everything was working as it should. I asked how he could test the BCM and he stated there’s no real way to do it, and I would have to leave it for observation to attempt to recreate the issues. A good honest knowledgeable tech , Jose from Munday Chevrolet in Houston TX. I appreciated the gesture but had him replace the BCM based on my diagnosis over the past months and long drives ahead. I bought this truck 3 months ago, and BCM started showing up in my search of symptom causes 2 months ago... I’ve watched it closely for months.
The new BCM is in and everything seems to be working well now. While I didn’t do a parasitic test prior to replacement of the BCM, I did one tonight. I’m at .03A (30ma). After all my digging this seems to be spot on, even with my 3 hot hard wired USB charging ports that replaced my cigarette lighters (green leds on them)
https://www.amazon.com/dp/B07CVMDJRP?ref=yo_pop_ma_swf
The Onstar light turned red again on the way home from the dealer, so after the draw test I left the batteries disconnected long enough for a reset of the computers while typing this.
Some mosquitoes got in the truck during this time... a perfect excuse for a windows down “test” drive. A top speed governed run (first time for me in this) with a brake test and sprited driving, and multiple ignition cycles... the light stayed green the whole time!! Hopefully it will stay this way .
@Meccanoble - this was enough for me to fall back in love with her... like make up **x .
As I log more miles I will become more confident in it all, and update one more time down the road.
In the meantime I am slightly more than semi confident this was the cause behind all my issues with the truck. And after some math, I figure a 30ma draw on two 70AH batteries should get me at the very minimum 30 days without a start before needing a jump!?! (Correct me if I’m wrong here). (Yes yes I know... providing I don’t have things plugged into the chargers)
Not sure if I’ll mess with an isolator yet or not, if I do it will be a simple relay type, that can be “jumped” in the event of a dead main battery... we will see... other option is a li-on jump pack in the back
. I’ve spent enough $$ for now and feel confident enough that system is solid enough as is to start reliably in most all conditions... and if not I’m almost always close to a jump.... and if not .. I have roadside.
TahoeYukonForums has definitely helped me get where I am today with this truck, and I hope this thread helps others. I may try to change the name on it to “solved - bad BCM diagnosis” after a few more days of driving.
Thank you all, and as I move forward I will do my best to document and post all my projects on the truck to hopefully helps others as well.