Ok, I'm about to start collecting parts to tear down the Yukon. What has been suggested so far for my LY6 6.0L
Keep my current heads in lieu of LS3 heads as they are Cast #823 heads, LOL.
Clean up heads and install new valve guide seals if needed.
Replace lifters with LS7 Lifters and tray
New push rods
LS9 Head Gaskets (Was told best factory gasket available for a NA Gen IV LS)
APR Head Bolt kit
Replace Valve-cover, Intake and Valley Pan Gaskets
New Plugs, Thermostat and Dex-Cool Coolant
Anything I am missing?
She only has 115K miles with 5k semi-synthetic OCI's
I didn't want to budget build this, but funds are low at the moment
I was wondering why you were ordering the LS3 heads, but figured you just had the money and wanted to have brand new heads. Or maybe you suspected a head was cracked and it wasn't a failed head gasket at fault.
If you won't be adding forced induction later:
I'd have the current heads cleaned and refreshed while they're off, maybe with a cleaning pass at most on the surface. At 115K miles, they really shouldn't
need much of anything other than cleaning. Valve seals are cheap insurance and now's the time to replace them.
Thicker push rods are cheap insurance if you rev your engine out often.
LS9 gaskets- sure, why not?
Stock TTY head bolts are fine and I'd recommend the Summit-branded ones since they're re-packaged OEM ones for cheaper. ARPs in this application would be more for the convenience of torquing with a torque wrench rather than an angle gauge. To me, the cost isn't worth it.
Definitely replace the valley cover, IM, exhaust manifold and valve cover gaskets. The GM MLS exhaust gaskets are great. Avoid the "cardboard" ones.
If the spark plugs are original, they may as well be replaced since you'll have such easy access. Stock replacement is fine- ACDelco or NGK are my favs. Watch for counterfeit plugs on Amazon and ebay. If the price is too good to be true, it very well may be.
Be careful when ordering OEM LS7 lifters. There are a lot of knock-offs and a few horror stories to go with them. Do your research. Since the strike at GM, lots of OEM parts became scarce and expensive for what was available.
Don't forget new exhaust manifold bolts. I've only had experience with the Dorman kit and never had a problem. Don't forget the anti-sieze!
Personally, I wouldn't worry with the water pump unless it's weeping. I've seen plenty of 150K-200K mile original pumps. It only takes and hour and a basic metric socket set to replace it. But if it's in your budget and you'd feel safer, replace it while you're under the hood.
I don't know if your engine would have the screen under the oil pressure sensor, but now would be a great time to check and clean or replace it if you have it. You may as well replace the oil pressure sensor (I highly recommend ACDelco here) since the cost would seem negligible if you needed to change it later with the IM in place.