little update... the passenger side axle housing on the front diff was rusted pretty bad i didnt want to change it until i knew i could use the front diff and well ... it's been in and working pretty good for a few weeks so i guess i need to change it
I still have a very slight bit of vibration, nothing like before, could be any number of things cause i change stuff in bundles but i'm fixing/correcting it as i find it.
I grabbed some new rotors/pads for the front, while i was cleaning everything up i noticed the upper ball joint nut was just barely rubbing the cv axle right at the boot (looks like on both sides). if you dont have lowering spindles this wouldnt be an issue, I started with the passenger side (cause i was also changing out the axle housing) i cut the nut down a little bit 1/8-3/16" of an inch - with the drop spindles you need to cut the balljoint stud down anyway, my only concern was if the nut was locking with the indented top so i put some thread locker on it anyway. it cant physically back off very much before it hits the cv axle.
i'm going to go ahead and change the bearing/seal on the driverside as its a little loose feeling to me, i dont think it'll tighten up much but i've got to pull the axle and cut the balljoint nut down anyway so all i will have to do it pull the stub shaft and replace them
vibration may not even be drivetrain related, i think driverside header may be touching the frame, i've got to pull it out and "massage" it. also looks like my oil cooler lines are leaking so i'll order those and do everything on that side at once