Charlie207
Full Access Member
Others here are giving you most of the items, but I’ll just consolidate mine to one list because it’s easier for me to think through it.
I agree on leaving the bottom end alone if it’s in good shape and relatively low mileage. Then:
1/ have the heads sent out to a machine shop along with new valve springs and valve stem seals. They will install them for you.
2/ depending on the mileage, I would consider installing new Chevrolet Performance lifters as well.
3/ I would at least pull the cam to look for cam bearing wear and probably replace the cam with new while I was in there. They’re relatively cheap.
4/ replace the starter with new. Again, cheap insurance.
5/ replace the harmonic balancer and bolt with new, and use ARP for the bolt.
6/ use ARP bolts for the exhaust manifolds and cylinder heads.
7/ obviously, new front timing cover, rear cover, and crankshaft seals. And new oil cooler plate seal.
8/ new barbell in the oil galley, oil pan gasket and oil pickup tube o-ring. And I agree with the idea of installing a new high volume oil pump, though because it’s a cast-iron block a standard volume pump should also be fine, regardless of wear.
9/ new knock sensors with pigtails
10/ new intake manifold gaskets, valve cover gaskets and grommets. I might even be up for new fancy valve covers to dress it up a little bit.
11/ and of course, all new belts and hoses all the way around. Including all coolant hoses, heater hoses, engine oil cooler and transmission cooler hoses. It’s also a great time to replace the power steering hoses.
12/ It would be a really good time to replace that torque converter on the front of the transmission with a billet unit and stronger lockup clutch.
13/ New plugs and wires, and I would probably remove the fuel injectors to have them sent out, cleaned, and new O-rings installed.
14/ new motor mounts.
I know all of this will be fairly pricey, but you’ll have basically a new rig that will be trouble free for another 200K at least.
Is something like this worth it, or Scamazon trash? Unless the pistons are beat up, I don't think I'd need to replace those. (unless I do!)
It's not going to be a track/kill-mode engine... more hp/tq would be nice, but reliability as a DD is at the top of the list. Assuming it's a good candidate for a refresh, I'd probably only add a cam (and associate valvetrain) as upgrades at this point. Headers would be down the road.
Seller claims not to know the mileage, but that it came out of a running/driving 2008 2500 pickup that was too rusty to pass VT inspection. But, for $600 I'm going to take a chance that it's not too hammered to revive. (I just spend $425 on a 2008 SIG P226 PD trade-in that works great, so I'm betting 2008 is a solid year for projects*)
The person I was going to borrow the truck from had an emergecy dental appt. today, so I was scrambling to find another truck to borrow, but my neighbor's dad is gonna let me borrow his pest-control truck, so this should be a fun day.