I searched the forum and couldn't find any answers, so I'm looking for help.
I got DEPO projectors for my 03 Tahoe and I'm doing a projector retrofit. Taking out the DEPO projector and putting in Morimoto D2S projector. Got some help from DenaliAK and Matt @ TRS, but wanted to see if anyone had tried to do this before I get different projectors.
The Morimotos don't quite fit into the reflector housing without a lot of trimming, and even then, it's not a clean fit because of the Morimoto bracket. Also, the Morimotos are a little too big for the projector shroud, and in order to switch out shrouds, I would have to go through the front and remove the headlight cover. Don't want to have to do that, but the shroud that came with the Morimotos are too big to fit anyways. Matt recommended switching to the H1 because they are a little smaller, but man, these are small already. Any suggestions?
Removed DEPO projector from headlight:
DEPO projector removed from reflector housing (morimoto projector in forefront):
Morimoto projector in the DEPO reflector housing (not even close to fitting):
This is how the reflector housing should fit with the projector (Morimoto won't fit like this because of the projector bracket):
Any help would be greatly appreciated. I don't mind doing some trimming and modding, but I just want to make sure it will work before I completely destroy the reflector housing.