Alrightey -- here's what I know...
I'm sure your H1 projectors will work fine if that's what you have already. I took a wild guess at the RX projectors, and it turned out that they fit well (almost identical size & shape to the DEPO halogen projectors that I removed). The output is AMAZING with the clear lens swap & cutoff shield mod. I haven't finished the project yet (I moved earlier this summer and boxed everything up). I'm getting ready to dig back into it for the winter tho. As of now, I have the driver's side almost finished -- just need to fit the shroud and install/seal the lens.
One thing that I learned and would like to share is that you need to TAKE YOUR TIME and BE PATIENT!! If everyone can repeat that 20x, that would be great. I ruined a set of DEPOS before I learned that I needed to slow down a bit and be even more careful. I'm a perfectionist, so I'm extremely particular about the smallest defect -- I probably could've put them together as they were, but it would've driven me nuts! I still haven't mastered the oven bake to soften the glue enough to work with it, without deforming the clear lens. My final approach will be to use a heat gun and work things slowly. Key word, SLOWLY. If you're patient, it will start to work out for you.
Another helpful tool was to make an aiming fixture. I simply used a block of wood, and made markings & pinning positions on it. I aimed the stock headlight with the stock aiming. I then put tape marks on the wall to outline the beam pattern. When I glued the projector into the housing, I put the housing into the fixture and used the tape marks on the wall to ensure that the projector output was flat, as well as in the same area as my stock pattern. This should help keep me close to the stock settings, and reduce aiming time down the road.
Overall, there wasn't much work content. A bit of minor trimming and test fitting was all it took to put everything together. I used a 2-part putty epoxy to seal and set the housing. I also filled the area around the projector bowl with silicone to make sure it didn't get any moisture or dirt inside the projector. I've got a ton of pictures that will highlight any of the modifications made during my install -- If you're patient, I'll post them to my photobucket account.
I plan on digging back into everything soon, and will finish up the passenger side. If you have any questions, I'll try to help as best I can! If anything, I'll post a picture album...that should help a bunch. Later!
