Was too busy to touch it Saturday, but had a few hours to hit it on Sunday.
Started by rolling it outside to do the dirty work. Turned the block sideways on the stand, stuck a donut magnet to the AFM towers and tapped the galleys with a 3/8"-16 tap dipped in axle grease. This size is ideal since you don't have to drill them- the galleys are already the right size for this tap and the iron taps really easily. Before I removed the magnet, I slid it in circles around the hole to catch more shavings:
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Blew the tapped galleys out from the inside with my high-flow blow gun, sprayed them with brake cleaner, then another blast from the gun. When I rolled the engine over to do the other towers, I did so that they faced downward so if there was any speck of loose metal, it would fall out instead of in:
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Used a razor to scrape off the gasket residues (amidoinitright?):
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Used plastic buffing wheels, engine degreaser, brake cleaner and compressed air to finish cleaning the mating surfaces and block. I wiped the cylinders and mating surfaces with light oil to prevent flash rust. Sanitary lifter chamber and bores:
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