Growing up doesn't have to suck

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iamdub

iamdub

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Accidentally hit the power fold button the other day. RH mirror folded, LH mirror motor just ran and now the mirror is a little floppy. It has always been clunky in operation so I just avoided using it. Almost pulled the trigger on the Grüven motor and brass gear kit but remembered an ex-neighbor replaced his entire LH mirror assembly cuz the electrochromatic mirror turned brown. He gave me the original mirror in case I wanted it for parts. I'm now even more glad he did! I dug it out and it felt solid at the joint. So I'm gonna either swap it on and use my glass and painted cap or harvest the motor assembly from it to put in mine. Gonna pull the door panel to plug it in and test it first.

Just my luck... The mirror my neighbor gave me years ago, while not loose at the joint like mine, has a stripped gear as well. So now I get to take it apart and replace the gear with either the metal or plastic one. I'm fine with the plastic one since it should last me a long time. But if I can upgrade to the metal gear easily and cheaply, I will. This will involve comparing the motor to one of the few I have in my hobby box to see what all this "internally grounded" noise is about.

Plans are to repair this motor assembly then swap it into mine to make the repair as fast as possible. Then I'll repair my original and have it as a backup. I think it can be used on either side, might require rotating a part 180°. Gonna have to watch the video again.

Fun fact: The mirror my neighbor gave me was made two months and two days after the one on my Tahoe.
 
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iamdub

iamdub

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My transmission dipstick doesn't lock in place in the tube. New OE ones aren't so plentiful and, therefore, pricey. Despite the few issues the reviews outlined, I bought the Dorman replacement. Compared to my original, it looks like it'd work fine, I just don't know for how long. I don't like the light red color of the handle and one of the reviews said the plastic is more brittle than the original. I considered swapping the good parts from the Dorman to mine, but fixed mine way easier, faster and cheaper-


One of the problem areas of the Dorman dipstick is the huge loop at the end. There were reports that it gets hung up at the end of the tube. Solution is to reshape the loop to match the original or (much easier) just cut it off:

IMG_8538.JPG


I can't say why mine has this gap. But it's why the rubber part doesn't bulge when the handle is flipped to the locked position. Comparing it to the Dorman, it looks as if the rubber has shrunk lengthwise. It's still very pliable and bulges just fine with that gap filled and handle locked:

IMG_8541.JPG


The cross pin is still in place, so the slack is not from that:

IMG_8540.JPG


I decided to try just taking up the slack and seeing what happens. Ideally, I'd use a piece of dense rubber or plastic. But everything I found within a 10-minute search was too thick or too thin. Just as a test of concept, I used a 5/16" washer since its OD wasn't too big. I used some dykes to cut it across as I marked the other washer to the right. I did it this way so there would be virtually no chance it'd ever rotate and slip off. Yes, a split lock washer would've accomplished the same, but all I found were 3/8". And there's no real space to grab each half of the washer to twist it flat after it's installed:

IMG_8545.JPG


It took up just the right amount of slack to make it bulge and be a nice firm grip inside the tube. I'm gonna leave it, but if I run across something better than the washer, I'll swap it. My only problem with the washer is the hole is too big to keep it centered within the diameter of the rubber. So I have to hold it or jiggle the handle when reinserting the dipstick if it doesn't pop into position on its own. It's a very minor hurdle that adds milliseconds to the reinstallation of the dipstick. But if I can make it work 100% like original with no extra thought or effort, I will:

IMG_8546.JPG



I kept the packaging for the Dorman dipstick and cut it very cleanly to open it in case I'd be returning it. I'm glad I am. This free fix saved me $27.
 

George B

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My transmission dipstick doesn't lock in place in the tube. New OE ones aren't so plentiful and, therefore, pricey. Despite the few issues the reviews outlined, I bought the Dorman replacement. Compared to my original, it looks like it'd work fine, I just don't know for how long. I don't like the light red color of the handle and one of the reviews said the plastic is more brittle than the original. I considered swapping the good parts from the Dorman to mine, but fixed mine way easier, faster and cheaper-


One of the problem areas of the Dorman dipstick is the huge loop at the end. There were reports that it gets hung up at the end of the tube. Solution is to reshape the loop to match the original or (much easier) just cut it off:

View attachment 413278


I can't say why mine has this gap. But it's why the rubber part doesn't bulge when the handle is flipped to the locked position. Comparing it to the Dorman, it looks as if the rubber has shrunk lengthwise. It's still very pliable and bulges just fine with that gap filled and handle locked:

View attachment 413280


The cross pin is still in place, so the slack is not from that:

View attachment 413279


I decided to try just taking up the slack and seeing what happens. Ideally, I'd use a piece of dense rubber or plastic. But everything I found within a 10-minute search was too thick or too thin. Just as a test of concept, I used a 5/16" washer since its OD wasn't too big. I used some dykes to cut it across as I marked the other washer to the right. I did it this way so there would be virtually no chance it'd ever rotate and slip off. Yes, a split lock washer would've accomplished the same, but all I found were 3/8". And there's no real space to grab each half of the washer to twist it flat after it's installed:

View attachment 413281


It took up just the right amount of slack to make it bulge and be a nice firm grip inside the tube. I'm gonna leave it, but if I run across something better than the washer, I'll swap it. My only problem with the washer is the hole is too big to keep it centered within the diameter of the rubber. So I have to hold it or jiggle the handle when reinserting the dipstick if it doesn't pop into position on its own. It's a very minor hurdle that adds milliseconds to the reinstallation of the dipstick. But if I can make it work 100% like original with no extra thought or effort, I will:

View attachment 413282



I kept the packaging for the Dorman dipstick and cut it very cleanly to open it in case I'd be returning it. I'm glad I am. This free fix saved me $27.
I will do the same. I have the sloppy dipstick problem too.
 
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iamdub

iamdub

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I will do the same. I have the sloppy dipstick problem too.

I just went to the garage for something and saw I have small sheets of textured ABS plastic used for making interior panels like custom electronic install kits, switch panels, gauge panels, etc... Old school stuff before 3D printers. I could easily cut a circle from one of those. Heat up a tiny screwdriver to melt a rectangle in the center to fit the dipstick and use a razor or Xacto knife to slice a thin line down the center. It'd be a press-fit over the dipstick and would kinda snap into place.
 

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