Rocket Man's 02 Denali Build Thread AKA "THE BEAST"

Disclaimer: Links on this page pointing to Amazon, eBay and other sites may include affiliate code. If you click them and make a purchase, we may earn a small commission.

OP
OP
Rocket Man

Rocket Man

Mark
Supporting Member
Joined
Dec 25, 2014
Posts
26,005
Reaction score
50,865
Location
Oregon
I removed the rear quick connects. They weren’t as brittle as the fronts, maybe because of no engine heat. But there was no way they were coming off without just destroying them.

I don’t think I can do without elbows there, the hose would kink. I can’t find those on any GM parts site, so I ordered some Dorman ones, 1 day prime. They’re easy enough to access so if they break in the future they’re easy to replace.
 

Attachments

  • 9AAEFA8B-15CA-4BD5-987D-53FD21CF1F8C.jpeg
    9AAEFA8B-15CA-4BD5-987D-53FD21CF1F8C.jpeg
    219.7 KB · Views: 10

89Suburban

Bull in the china shop
Supporting Member
Joined
Jan 10, 2013
Posts
15,318
Reaction score
42,676
Location
SE PA
I removed the rear quick connects. They weren’t as brittle as the fronts, maybe because of no engine heat. But there was no way they were coming off without just destroying them.

I don’t think I can do without elbows there, the hose would kink. I can’t find those on any GM parts site, so I ordered some Dorman ones, 1 day prime. They’re easy enough to access so if they break in the future they’re easy to replace.
Do you have enough slack in the lines for the new connectors?
 
OP
OP
Rocket Man

Rocket Man

Mark
Supporting Member
Joined
Dec 25, 2014
Posts
26,005
Reaction score
50,865
Location
Oregon
I started on the rear hvac unit today. Fist thing was removing the old refrigerant hard lines. I know the new kit says you don’t need to remove them but why wouldn’t you? Hopefully they’ll fit in the original clips. I will say if you were to use hard lines to replace them with it would be a lot of work. There would have to be a bunch of stuff removed including the running boards, at least on a Denali. There’s 2 types of clips, neither are too hard to release. I ended up cutting the lines into several pieces to get them out. After that, and having the heater lines removed, it was fairly easy to remove the unit. There’s 2 10mm nuts on the underside and some harnesses and screws on the inside, accessible after removing the panel.
 

Attachments

  • F83BFEAC-E6E2-493D-88F6-5BFA7704F221.jpeg
    F83BFEAC-E6E2-493D-88F6-5BFA7704F221.jpeg
    213.3 KB · Views: 16
  • D2DFAC42-B06B-44B2-9934-0908B657ED37.jpeg
    D2DFAC42-B06B-44B2-9934-0908B657ED37.jpeg
    808.3 KB · Views: 16
  • 6C6540AD-233B-496E-88E7-91FC7A9B0D95.jpeg
    6C6540AD-233B-496E-88E7-91FC7A9B0D95.jpeg
    403.4 KB · Views: 16
  • 3C5EC554-C286-413F-B688-CE36D160AE21.jpeg
    3C5EC554-C286-413F-B688-CE36D160AE21.jpeg
    287.2 KB · Views: 16
  • 021A63FB-F7D4-476B-88C3-159B9D887102.jpeg
    021A63FB-F7D4-476B-88C3-159B9D887102.jpeg
    374.9 KB · Views: 16

Forum statistics

Threads
132,675
Posts
1,872,385
Members
97,481
Latest member
TooManyCars
Top