The workings of the GM autotrac transfer case
In the 4HI mode, the power flow to the rear propshaft (10) is the same as it is in the 2HI mode. To deliver power flow to the front propshaft (13) during the 4HI position, the transfer control module commands the encoder motor (15) to apply the clutch to a calibrated torque. The encoder motor (15) turns the control actuator lever shaft (14). A brake in the encoder motor (15) holds the control actuator lever shaft (14) in the full clutch position. The control actuator lever shaft (14) is cam designed and the cam action moves the clutch lever (4). The clutch lever (4) pivots on the clutch lever pivot studs and moves toward the clutch apply plate, to engage the clutch. As more pressure is applied to the clutch apply plate, the clutch discs are compressed. Using inner clutch discs, which are engaged with the clutch hub (5), and the outer clutch discs, which are engaged with the clutch housing (6), the power flow is delivered to the clutch housing (6). The clutch hub (5) is splined to the rear output shaft (9), and the clutch housing (6) rotates on a needle bearing on the rear output shaft (9). The chain drive sprocket (7) is splined to the clutch housing (6). The power flows from the drive sprocket (7), through the chain (11), to the chain driven sprocket. The driven sprocket is splined to the front output shaft (12). The power flow is delivered to the front propshaft (13) through the front output shaft (12).
During the Auto 4WD mode, the power flow is the same as it is in the 4HI mode. Except, during the Auto 4WD mode, the encoder motor (15) rotates the control actuator shaft lever (14) to the correct torque level positions. Rotating the control actuator (14) to the various positions changes the clutch torque level. When a difference of front propshaft (13) to rear propshaft (10) speed is recognized, the transfer case control modules command for more, or less clutch torque.