Been eyeballing my cracked dash bouncing around for sooo long. The constant rattling is driving me crazy.
So I decided to investigate further and see if I can come up with some sort of support and why it is cracking. Of course the endless posts around the net and here on the TYF have that detailed to a "T".
I used a plastic panel tool and very carefully popped the 4 tabs on the center speaker cover to reveal the culprit of the 2 center speaker cracks.
1. Zero support in the center of the dash where it meets the front split.
2. Heavy ass Bose center speaker held in place by 2 screws.
3. Zero support on/around/under the Bose speaker.
The speaker is only held in in place with 2 x 7mm screw into the thread inserts. Very thin tabs to stabilize the speaker and dash in the center with no support.
So moving forward now that we have some details.
I am not interested in removing/replacing the dash at this point.
I've thought about some hot glue or quick epoxy around the tabs to secure them from completely separating from the dash.
Any thoughts about the extended cracks out from the cracked tabs where the screws go in place?
I thought about some hot glue/epoxy and a small bit of plastic under the existing cracks to keep them from opening up or spreading (unlikely to stop that from happening). Maybe some double sided foam gasket to keep the the gap between the 2 dash pieces from bouncing around so much.
I played the stereo without the center speaker and although not perfect, not even sure if the wife would notice. That would take the stress off the dash or test fit a piece of foam or something soft to absorb the bump under the magnet to fill in that gap behind the head unit and support the bottom of the speaker and dash.
Just figuring since I have that opening to work with a bit, to shore up the areas a bit. Not rigid, but flexible or shock absorbing for the dash.
Open to thoughts and input as I am spitballing here. Thx guys.
Speaker attached and cracks spidering out.
View attachment 240307
Speaker removed and can see the cracks.
View attachment 240308
You can see the cracks originating from the screw holes from the center speaker. Where those threaded insert tabs are x 2 the plastic has cracked where the tab is so the only thing holding it in place is the insert.
I can access that front left crack perhaps to glue and seal it together again, since both sides of the crack have already terminated. May not prevent a new crack originating from another but could at least join that crack back together.
The bottom crack maybe could stop it from advancing.
Just leaving the speaker out would relieve the stress of the center of the dash or as mentioned above something soft to take the weight of the magnet from hanging directly down.
Close ups inside the void. Looking forward.
View attachment 240311
Looking top down.
View attachment 240312