I would also look at the lower control arm(LCA) where the torsion bar goes into it. over time the LCA will wear and you can see the torsion starting to turn in the LCA. The LCA is much softer then the torsion bar so it wears first.
Interesting, I hadn't even considered that possibility.
Well, unfortunately a business trip will have me tied up for a bit, but my torsion bar removal tool came in this week. Now all i need is some free time to swap out the upper and lower control arms. After that, there won't be a piece of the front or rear suspension that isn't new. I'll have to remember to take a good look at the current LCA to see if it is indeed letting the torsion bar slip.
I'm sincerely hoping that this 90K mile truck rides like a brand new vehicle when I'm finished. So far every older vehicle I've rebuilt has had the desired effect. I was just a bit concerned about how spongy the right front seems to be with almost everything currently on there being new.
After that it's on to the transmission. I have a rebuilt Jasper unit that is now out of warranty and has lost engagement on me twice in the last few hundred miles while in 4th gear.