This first pic is off RSMs facebook page. I thought some would find it useful.
Got the main hoop made and some simple flat bar brackets welded on to hold the intercooler. The 90 degree bends here are stainless and were found on ebay for 20 bucks. No way I could have made a bend that nice so I decided it was ok to buy/use these.
The intercooler has been flipped where the outlets are up top. With 90 degree elbows they just clear the main hoop, and are just under the headlights. I also made an extension on the main hoop to hold 5 tabs that support the bumper and have holes for the pushpins.
Hood latches, and the biggest tap Ive ever owned.
I cringed a little drilling through the hood. Not a lot but a little.
Some simple square tube and flat bar brackets for the hood latches. This was the first attempt. I realized the angle needed altered. These are welded on the main hoop.
Homemade lower radiator support. I am using the passenger side rubber donut but otherwise the radiator will be sitting on the square tubing. The metal on the top and bottom of the radiator is fairly thick and by distributing the load over the entire area should not have any rubbing issues.
Here's the radiator sitting on the lower support. Im keeping it as close to straight up as possible for turbo clearance. Here I'm checking hood clearance. Zip ties are your "little helper".
Upper radiator bracket made and fans mounted and back on the rear as they were stock. One bolt and the entire radiator comes out, yeeeah. Again, square tube up top and across to distribute load.
Another look.
And Im done for the weekend. This is way more work then I originally thought. I "hope" my next update will be a road trip and a roll cage on a trailer. We shall see.