iamdub
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Next project: Homemade "Ariel Atom"
Camaro SS, track trips, build pics etc.
- Thread starter 01ssreda4
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Long trip to Ft Worth and back. Dallas traffic is crazy......
The tubs appear different sizes due to the car body being non-symmetrical. They will look the same once installed.
If you ever stop at Bucee's or see this in the store its highly recommended. Cool place, first time I'd been to one.
Turbo and turbo kit is gone. On to bigger and better things.
The tubs appear different sizes due to the car body being non-symmetrical. They will look the same once installed.
If you ever stop at Bucee's or see this in the store its highly recommended. Cool place, first time I'd been to one.
Turbo and turbo kit is gone. On to bigger and better things.
randeez
Full Access Member
look into the exocet, miata based but theres kmembers and brackets made for LS/ford 8.8 swaps... will probably be my next project
The bigger and better things I was talking about. VSR 88mm.
Tried to make some progress on the tubs. Made an initial cut
After a lot of profanity and sparks flying the drivers side is basically fit in place. At this point its ready to be welded in and sealed up.
Tried to make some progress on the tubs. Made an initial cut
After a lot of profanity and sparks flying the drivers side is basically fit in place. At this point its ready to be welded in and sealed up.
Progress has been slow due to work but i picked up a new toy!!! Gonna need it to weld the chromoly cage in. I wasn't in the market for a new machine but when an older one came around for pretty cheap i decided to jump on it.
I'm mentally avoiding finishing the wheeltubs at this point, I'm semi-aggravated so I figured let's shift focus. So we know we can't hang a 40+ pound turbo off the manifolds cause when they get hot they will likely crack. So the first thing was making a bolt in brace for this beast. It is attached to the front tubing, which we know is thin, so I've used roll cage gussets in the corners to distribute load. Where the t6 flange is welded to the square bar it has a gusset on each side as well.
Tossed the radiator in to look at clearance. I set the turbo about as close to the motor as i wanted it, so as long as the radiator clears we are running it.
Closer pic of turbo to fan clearance. In the next two pictures you can see the upper fan shroud has about 2 inches trimmed off. I was able to do some trading and have a new stock shroud to replace that during final assembly.
I bought a LJMS s400 exhaust flange adapter which takes the funky "4.5 beveled vband down to a straight "4 inch pipe connection. I happen to still have some 4 inch laying around so I decided I'd do a short run before I called it a day. This is a rough idea, it still needs to be curved back some and sent out the hole in the bumper, but this gives me an idea for radiator hose clearance etc.
I'm mentally avoiding finishing the wheeltubs at this point, I'm semi-aggravated so I figured let's shift focus. So we know we can't hang a 40+ pound turbo off the manifolds cause when they get hot they will likely crack. So the first thing was making a bolt in brace for this beast. It is attached to the front tubing, which we know is thin, so I've used roll cage gussets in the corners to distribute load. Where the t6 flange is welded to the square bar it has a gusset on each side as well.
Tossed the radiator in to look at clearance. I set the turbo about as close to the motor as i wanted it, so as long as the radiator clears we are running it.
Closer pic of turbo to fan clearance. In the next two pictures you can see the upper fan shroud has about 2 inches trimmed off. I was able to do some trading and have a new stock shroud to replace that during final assembly.
I bought a LJMS s400 exhaust flange adapter which takes the funky "4.5 beveled vband down to a straight "4 inch pipe connection. I happen to still have some 4 inch laying around so I decided I'd do a short run before I called it a day. This is a rough idea, it still needs to be curved back some and sent out the hole in the bumper, but this gives me an idea for radiator hose clearance etc.
PoPoPPV
Full Access Member
Nice!
I'm still mentally avoiding the wheeltubs so I decided lets make a hotside today. Got a pile of truck manifolds behind the shop so I grabbed a pair to get started. They have a flange with studs, so we will cut that off and install vbands. You can see the vband, flex coupler, and reducer in this pic.
The manifold fits very nicely on a 2.5 inch vband, however I dont want pipes that big so we will step down to 2 inch with a reducer. And because the turbo is hard mounted and the engine can move, we need a flex coupler on each side. Make sure you select the kind with the solid metal core for turbo applications. I standard flex coupler will destroy itself rather quickly and possibly take out your turbo from debris.
And through the magic of the internet we now have a hotside. I used a little less then 2 180 degree bends from summit. Bc this is a divided turbo/flange, I've opted for dual 44mm wastegates as you can see their position here.
Quick mock up to check final fitment.
Pulled it all back apart and got the manfolds cleaned, painted, and wrapped in fiberglass wrap. Got them reinstalled/torqued and the spark plugs back in. I dont have the 02 bungs for the new piping so thats gotta wait for the time being. Once i get them put in I will wrap the entire hotside.
The manifold fits very nicely on a 2.5 inch vband, however I dont want pipes that big so we will step down to 2 inch with a reducer. And because the turbo is hard mounted and the engine can move, we need a flex coupler on each side. Make sure you select the kind with the solid metal core for turbo applications. I standard flex coupler will destroy itself rather quickly and possibly take out your turbo from debris.
And through the magic of the internet we now have a hotside. I used a little less then 2 180 degree bends from summit. Bc this is a divided turbo/flange, I've opted for dual 44mm wastegates as you can see their position here.
Quick mock up to check final fitment.
Pulled it all back apart and got the manfolds cleaned, painted, and wrapped in fiberglass wrap. Got them reinstalled/torqued and the spark plugs back in. I dont have the 02 bungs for the new piping so thats gotta wait for the time being. Once i get them put in I will wrap the entire hotside.
Stroud 420, in red of course. Their youtube video is very helpful if you've never packed one of these things.
In the middle of wheeltubs but I had to test fit and see how she looks. Excuse how dirty it is.
So I had 3 days off and 3 things to do. 1. Get the 6-50 220v plug installed for the Miller Tig welder. And 2. finish one tub per day so we can start on the cage next week. I bought about 50ft of 6/2 wire, the outlet only used 15-20ft, so now i have a sweet 30ft extension cord so i can weld anywhere in the garage.
Finished fitting the driver's side, welded it, sealed it. Its surprisingly stiff once it's in place...........That's what she said.
Next afternoon did the same to the passenger side. The black paint is gonna end up going all the way to the roof bc I do not think Im reinstalling the headliner so I'd like it painted. Not sure how much of the rest of the floor Im gonna paint. Car is getting carpet and interior panels back in.
In the middle of wheeltubs but I had to test fit and see how she looks. Excuse how dirty it is.
So I had 3 days off and 3 things to do. 1. Get the 6-50 220v plug installed for the Miller Tig welder. And 2. finish one tub per day so we can start on the cage next week. I bought about 50ft of 6/2 wire, the outlet only used 15-20ft, so now i have a sweet 30ft extension cord so i can weld anywhere in the garage.
Finished fitting the driver's side, welded it, sealed it. Its surprisingly stiff once it's in place...........That's what she said.
Next afternoon did the same to the passenger side. The black paint is gonna end up going all the way to the roof bc I do not think Im reinstalling the headliner so I'd like it painted. Not sure how much of the rest of the floor Im gonna paint. Car is getting carpet and interior panels back in.
PoPoPPV
Full Access Member
Makes me want to drive fast again!!! All I need is a little time and a whole lots a' money! Looking really good Steve-o!
First thing Monday I got my welding bottle filled up. Came home and decided where I wanted the three o2 bungs and welded em up. Got the hotside wrapped also.
Did a really quick coat of red just to decide whether i liked it or not. I think i do. I figure its gonna take 3 coats to look really nice.
Barely dropped the hotside in i just had to get an idea of how it was gonna look. You can also see in this pic I've started welding the holes up on the shock towers. I want them smooth, no holes, and repainted.
Figured I would try my hand at aluminum welding. Its been 10 years since I tig welded aluminum and I wasnt good at it then (didn't do it much). So I popped the valve covers off, welded my 10AN fittings in, then removed the old PCV vents off the tops and sealed them up. They got repainted and reinstalled.
Did a really quick coat of red just to decide whether i liked it or not. I think i do. I figure its gonna take 3 coats to look really nice.
Barely dropped the hotside in i just had to get an idea of how it was gonna look. You can also see in this pic I've started welding the holes up on the shock towers. I want them smooth, no holes, and repainted.
Figured I would try my hand at aluminum welding. Its been 10 years since I tig welded aluminum and I wasnt good at it then (didn't do it much). So I popped the valve covers off, welded my 10AN fittings in, then removed the old PCV vents off the tops and sealed them up. They got repainted and reinstalled.
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