So I -think- I know where the clunking may be coming from. I got under there, and I can literally push the front hog head up about half an inch. The mount bolts that the differential is attached to have play, so do the bushings where the mount bolts to frame.I have not used 4wd since I got the truck last friday, nor do I plan to ever, this was bought as a work truck, my tools aren't heavy. I'm fine with 2wd. That said, I took it to a mechanic, he wanted to sell me on motor mounts, but this is no motor mount I'm hearing, we agreed they are bad, but not the clunk cause. Then he said the sound is coming from the transfer case and said $2500 to replace. I am willing to replace a transfer case myself, and I will for sure replace the front hog head bushings and tighten mount bolts.
My question is, can I remove the front driveshaft, and drive in 2wd, to see if the clunking persists? If the clunking stopped, perhaps all I need to fix is the bushings/mounts. On the other hand, the mechanic did say that as long as you're in 2wd, there will be no load on the front axle, which makes sense.
I did check transfer case fluid, my finger could not fit in the hole to check fluid level, so I figured I'd add some anyways to see. I was able to fill it with probably 3/4 a quart of dexron6. Rest went on me and the ground. Not sure if it'll take more, I couldn't tell if it was leaking cause it was full, or if it was leftover fluid from the bendy funnel. Put the drain bolt back on. The clunking is still there. Maybe it's not as noticeable? I think I'm saying that because that's what I really wanted to happen. No it still clunks though, either way.
The clunking comes when I'm stopping, abruptly or slowly, about 10-15ft before the actual stop. It also comes when I go from P to D, 6/10 times. Same with reverse to D, maybe 3 or 4/10 times.
Pretty sure it's already in 1st gear when I hear/feel the clunk. Transmission shifts fine, up and down, it's just hard to tell if I'm in 1st when I hear the clunk, the long pipe headers with this engine have quite a rumble. Tbh, it drives/feels like my 67 mercury cougar, if it had power steering. I like that though. I don't want to give up on this truck.
Sorry for the book. I guess my question is, can I rule out if the clunk is caused by the failure of the front differential bushings, by removing the front driveshaft? In 2wd only ofc.
Thank you for every reply, yall are saints