Purge valves can be intermittent. Maybe it's misbehaving when it gets warm.
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Not really. The engine runs fantastic at all times except just after getting gas. Doesn't need to be a full tank (and often isn't). Happens after adding just a few gallons regardless of the level prior to filling. Tank is NEVER overfilled.Engine works fine with purge valve unplugged but then goes haywire with purge valve plugged in, right? And just because its clicking and opening doesnt rule out the valve being plugged up with charcoal from your canister.
Good thought, but I still go back to the fact that it passes all the OBD-II test cycles (for both purge valve and vent valve) and when I unplug it, the valve is closed and stays closed. If I keep it unplugged but put a Noid on the unplugged connector I can see it rapidly flash on and off just after I start the vehicle. If I connect the connector I can feel this is happening with the solenoid in addition to seeing it.Purge valves can be intermittent. Maybe it's misbehaving when it gets warm.
I did the swap and will update below. NOT ALL warm restarts! It warm restarts just fine as long as I haven't just gotten gas.Wouldn't hurt to swap out the purge valve. Since it seems that it's getting over-fueled just prior to a warm restart, you may want to do an injector balance test. One may be flooding out a cylinder.
What do your short- and long-term fuel trims look like? Both banks.
Yes, I have. It runs just fine I don't notice it stumbling while filling, but it's been awhile and I can do it again.Have you tried filling your truck and just leave it running? I'd be curious to know if it starts stumbling. Also, what happens if you open the gas cap and leave it to atmosphere without putting an fuel in it? I'm just trying to figure out if there is some weird tank pressurization or vacuum condition.
What is a purge and seal procedure? Do you mean the OBDII tests that are run for the purge and vent solenoids? Those complete without error.Even though we think it's not an emissions issue, a purge and seal procedure would indicate that the fuel tank pressure sensor is working and the fuel system is sealing (and holding) properly. Almost a SWAG but a possibility.
EDIT: could also monitor fuel tank pressure before, during, and after fueling, watching for oddities.
OK. You answered my questions. I was going to have you just open the tank to atmosphere on a hot restart like would happen at the station but it sounds like you've already ruled that out.Yes, I have. It runs just fine I don't notice it stumbling while filling, but it's been awhile and I can do it again.
Lost me on the second part. Do you want me to remove the gas cap and let it sit overnight, or remove it and do a warm restart, or remove it while driving? I haven't tried any of these so let me know what you would like me to test and I'll make it happen!
Edit: Oh, I have kept the gas cap off the truck when trying to restart right after filling. Same problem, but I can try at other times as well if that would be good...?
What is a purge and seal procedure? Do you mean the OBDII tests that are run for the purge and vent solenoids? Those complete without error.
I haven't closely monitored tank pressure, but I have pulled the nozzle just about all the way out while filling and pulled back (hard) on the flapper that normally seals and can feel some (very light) fumes escaping. through the filler neck this way. No difference, still stumbles, if I don't floor it when starting (or disconnect the electrical connector on the purge solenoid).