Easy enough to check the rail pressure so I will, but keep in mind that if I prevent the purge valve from opening (by removing the electrical connector) this problem disappears.
I could probably keep running like this forever (with a resistor across the wires to simulate a connected solenoid), but it's purpose, to clean out/resfresh the charcoal canister is beneficial so I would prefer to keep the purge valve in the system.
Very true, but it will give a pass/fail for both the purge valve and the vent valve (as well as detect shorts/opens) and valve operations is what's at the heart of the matter.
Hahaha! Family friend who is like a dad to me. Lost mine very young, he's a great guy, but (now) lives in a different state. I think I have a USB computer solution with Tech2Win but I'll need to dig it up and see about getting the software installed. I've never played with it because I always used the Tech2 handheld.
Thanks for posting a thought provoking situation. I have read and reread the entire thread several times. Your tests and trials seem to eliminate the purge valve, vent valve, and canister. Using a similiar vehicle to certify components is good thing and helpes focus on the solution. I am considering the possiblity of the computer sensing a lean condition and adding fuel on start up after the tank being opened for refueling. A computer malfunction of some sort, or a sensor reading in error.
Live data during the start up is your friend here. Now I got to go and understand more of what the computer sees during a refuelling event and/or a change in fuel tank pressure.
Excerpts from pages 3258-3260.
Fuel pressure regulator compensates for engine load by increasing pressure when LOW Vaccum is experienced.
Internal PCM calibration controls fuel delivery during starting, clearing flood mode, deccelration and heavy accelration modes.
PCM also uses the ECT, TP and MAP sensors to dertermine the proper A/F ratio for starting.
When the TP sensor is at wide open, (WOT or WFOT,) PCM redues the injector pulse width in order to increase the A/F ratio.
Starting
With ignition switch in the ON position, before engaging starter, the PCM energizes the fuel
pump relay for 2seconds allowing fuel pump to build pressure. Speed density is determined by
inputs from the engine RPM, the IAT and MAP sensors. The PCM first tests speed density, then
switches to the MAF sensor. PCM also uses the ECT, TP and MAP sensors to determine the
proper air/fuel ratio for starting. The PCM controls the amount of fuel delivered in the starting
mode by changing the width of the fuel injector pulse.