Ever see Groundhog Day with Bill Murray? That was my weekend!
You may recall the issue I had with new brakes in the rear... Rotor on rear driver's side was glowing red and smoking at one point. I thought maybe the caliper stuck. Forced ABS activation a few times on the snowy roads. It stopped glowing, but was still getting extremely hot. I had to get to work in the morning, so I just hoped I might burn enough off the new pads to stop the overheat and get me to work and back. I did make it back OK. No fires!
Last night, I pulled the driver's side rear apart. Made sure the caliper bracket was clean and re-seated the shims. Pulled the caliper pins and re-cleaned/re-greased those. I exercised the pistons independently by clamping one and activating the other, then flip-flopping between working the two.
The biggest problem seemed to be the clearance between the pads and the shims. I filed the ends of the metal backing plates on the pads for more clearance with the guide on the bracket. Seems to have solved the problem. Not hot, no smoke, brakes good. Doesn't feel like an anchor is being dragged behind me anymore.
Amazingly, the rotor and pads managed to come out of it all just fine. No damage or warpage. If they were organic pads, I think I would have had the truck go up in flames.
Sorry! No pictures... I was in a rush to fix. It was 15F last night.