Double-checking the bolt's positioning with the drill's centered mark. The threaded boss for the original location is thick and takes up a lot of room above that frame pad. I wanted the bolt head to fall out between that boss and vertical wall of the frame pad so it'd hold the bolt from spinning. This took a lot of thinking, feeling around, eyeballing, etc. But, it all worked out. I didn't think I'd have any hardware to actually get this finished. But I found four 3/8" Grade 8 bolts, some washers, etc. and got it all together:
Since I had the front sway bar all bolted up again, I could raise the lift and replace the washers in the rear U-brackets with the spacers
@89Suburban made for me when he had to make some for his new bushings (Bless his soul for doing twice the work!):
Stopped to check on things after some aggressive slalom action. The end link bushings seem fine. I have shorter bolts and lock nuts on the shopping list for them. Also will be getting shorter bolts and better spacers for the U-brackets. The bar is MUCH flatter than before:
Thought about getting new bushings, but I'm not gonna bother. Not yet, anyway. Lemme see if I can eff these up then I'll reassess:
While checking things with the flashlight, I stuck it and my phone between the wheel spokes to get an overhead shot of the rear bar's clearance between the panhard mount and shock:
Up next is just replacing the hardware with more appropriate pieces. I'll try to get it all this week between jobs.